ActiveARC is Polytec’s advanced automation and control system for Electric Arc Furnaces (EAF), designed to maximize melting efficiency by ensuring precise and stable electrode regulation throughout the entire melting cycle.
The system continuously monitors electrical parameters, including current, voltage, and harmonic distortion on the transformer secondary side—and dynamically controls the hydraulic proportional valves that regulate electrode movement. This enables the formation and maintenance of a stable electric arc, optimizing energy transfer to the scrap while reducing electrical consumption, electrode wear, and refractory stress.
Polytec provides a complete solution including engineering, Level 1 and Level 2 automation, commissioning, operator training, and long-term service support.
ActiveARC THD module uses high-speed harmonic analysis to monitor foaming slag conditions and optimize submerged arc operation during carbon injection, further improving furnace efficiency and reducing radiation losses.
System description
