ActiveTRACKING

System description

ActiveTRACKING is Polytec’s advanced product tracking and traceability platform, designed to ensure complete visibility of material flow throughout the production process. Fully customized to each plant, the system provides reliable physical tracking of hot and cold products, helping manufacturers improve operational efficiency, maintain product quality, and eliminate production errors such as incorrect profiles, or mistakes caused by manual operations.
The platform automatically manages product movements, warehouse loading and unloading, and inventory updates while providing real-time production traceability from process entry to storage. By collecting and centralizing production data, ActiveTRACKING also supports performance monitoring, quality assurance, and detailed production reporting.

ActiveTRACKING

System highlights

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Main components

  • AI-based machine vision with deep learning and neural network algorithms
  • Independent operation from plant sensors and equipment status
  • HDR industrial cameras with dedicated infrared filters
  • Robust stainless-steel camera housings for harsh environments
  • Scalable server-client architecture
  • Playback and historical event analysis
  • High-precision vector graphics visualization
  • Automatic warehouse management and reporting functions
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Benefits

  • Complete traceability for both hot and cold products
  • Increased plant efficiency and operational visibility
  • Prevention of product mix-ups and manual handling errors
  • Automated warehouse loading, unloading, and inventory management
  • Reduced downtime and improved plant reliability
  • Fewer manual operations through centralized process control
  • Playback functions for quality investigations and process analysis
  • Reduced maintenance requirements and lower operating costs (OPEX)
  • Fully customized solution tailored to customer production processes

Technical specifications

Hardware

Architecture with cameras, POE switch, L1 and L2 customer

Software

  • Advanced machine vision algorithms
  • Data exchange with MES ERP
  • 30 days historical recording
  • User-friendly interface

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com