PolyCAST

Multi-tool robotic solution for continuous casting machines

System description

PolyCAST is a smart multitool robotic solution designed to automate critical operations on the continuous casting floor, improving operator safety, process reliability, and production efficiency.
Using advanced 3D machine vision, the robot accurately identifies the nozzle position and autonomously performs multiple operations, including ladle shroud positioning, nozzle oxygen lancing in case of blockage, steel temperature measurement and sampling, as well as tundish powder distribution. Each system is fully engineered to match the customer’s process requirements and available plant layout.

PolyCAST

System highlights

settings

Main components

  • Industrial 6-axis robot, fully customizable and scalable for various caster layouts
  • Axis temperature monitoring and air cooling system
  • Protective hard cover for the robot
  • Auxiliary multi-lance tool rack
  • 3D vision system mounted on the robot or on a fixed structure
  • VPN remote access and maintenance
  • User-friendly HMI interface
settings

Highlights

  • Improved process safety, consistency, and repeatability
  • Reduced operator exposure to high-temperature environments
  • Increased productivity and operational continuity
  • Fully customizable to existing plant layouts and production processes
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Options

  • Powder distribution on the tundish
  • Hydrogen measurement
  • Shroud gasket application
  • Thermal lance automatic ignition system

Before & after

BEFORE
AFTER
Operation
CCM operation activities done by several operators
Lance substitution and periodic system checks
Frequency
Continuous presence of 3-6 people
30-50/day 1,5-2/hour
Dangers
Fire, hot metal, hazardous substances, smoke, manual tasks tools
Smoke
Risk level
HIGH
LOW

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com