PolyDEWIRING

Cellulose bale dewiring robot

System description

PolyDEWIRING is an intelligent robotic system designed for the automatic cutting and removal of binding wires from cellulose bales before pulper feeding. The solution combines robotics, machine vision, and process automation to improve safety, traceability, and operational efficiency while ensuring reliable wire removal and protecting downstream equipment.
The system automatically identifies each bale, removes the binding wires, records production data, and optionally verifies the absence of metallic contaminants before the material enters the pulper.
PolyDEWIRING provides a safer, smarter, and more reliable approach to cellulose bale preparation, combining robotic automation, quality control, and full process traceability in a single integrated solution.

PolyDEWIRING

System highlights

settings

Main components

  • Industrial articulated robot
  • Robot controller
  • Automatic wire cutting and removal end-of-arm tool
  • Machine vision system for bale identification and tag reading
  • Product tracking and historical database with image recording
  • Metal detection system (optional) to prevent foreign material from entering the pulper
  • Integrated weighing system (optional)
  • Pulper feeding conveyor system (optional)
  • PLC-based automation and control system
  • User-friendly HMI for operation and diagnostics
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Benefits

  • Fully automatic wire cutting and bale opening
  • Increased operator safety by eliminating manual wire removal
  • Reduced exposure to hazardous areas and sharp binding wires
  • Protection of pulper equipment through optional metal detection
  • Complete bale traceability with image archiving and tag identification
  • Improved process reliability and production continuity
  • Automatic management of wire waste
  • Easy integration into existing pulper feeding lines
  • Turnkey, customizable solution adaptable to different plant layouts

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com