PolyFILTER

Robotic cell for automatic ceramic filter replacement

System description

PolyFILTER is an intelligent robotic system designed to fully automate the replacement of ceramic foam filters (CFF) in aluminum casting lines. Equipped with a multifunction end-of-arm tool, the system performs the complete filter change cycle, from inspection and removal of the used filter to housing cleaning, installation of the new filter, and mould preparation, without manual intervention.
The solution significantly improves operator safety by removing personnel from high-temperature and hazardous areas while ensuring consistent filter positioning and process repeatability.

PolyFILTER

System highlights

settings

Main components

  • Industrial articulated robot
  • Multifunction robotic gripper for filter handling, cleaning, and spraying
  • Machine vision system for remote inspection of the filter housing area
  • Fixed loading station for new ceramic filters
  • Used filter discharge station
  • Filter storage area
  • Air-blow cleaning system for filter housing preparation
  • PLC automation and HMI supervision
  • Safety enclosure and integrated safety system
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Benefits

  • Fully automated ceramic filter replacement cycle
  • Eliminates manual handling of 35–40 kg ceramic filters
  • Greatly improves operator safety by reducing exposure to heat and moving equipment
  • Remote visual inspection of the filter housing from the control pulpit
  • Automatic cleaning of the filter housing before installation
  • Precise and repeatable positioning of new ceramic filters
  • Improved casting process reliability and product quality
  • Reduced changeover time and increased plant availability

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com