PolyINSPECTION

Surface defect detection system for pipes

System description

PolyINSPECTION is an advanced inline inspection system designed to automatically detect surface defects on plastic pipes during production. Using synchronized 2D image acquisition from multiple cameras, the system identifies defects such as holes, bubbles, burns, and coating discontinuities in real time, ensuring consistent product quality without interrupting the manufacturing process.
Engineered to provide a complete and accurate inspection of the entire pipe surface, PolyINSPECTION can also be equipped with additional inspection technologies, including a 3D vision system for multi-dimensional surface analysis and a dedicated system for detecting the presence of the transparent protective film, delivering comprehensive quality control tailored to customer requirements.

System highlights

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Main components

  • 360° multi-camera inspection portal with four synchronized 2D vision sensors.
  • Industrial HMI station with touchscreen, processing unit, and intuitive operator interface.
  • Encoder-based hardware triggering for precise image acquisition and automatic standby mode.
  • Ethernet, PLC, and digital I/O connectivity for real-time production line integration.
  • Optional modules, including 3D surface inspection, protective film detection, and automatic cooling/self-cleaning system.
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Benefits

  • 100% inline inspection of surface defects, including holes, bubbles, burns, and coating defects.
  • Improved product quality through real-time defect detection and automatic reject/cut-off management.
  • Flexible configuration with customizable recipes, defect tolerances, and quality classifications.
  • Complete production traceability with playback, defect history, and production data logging.
  • Scalable solution adaptable to different pipe diameters, production speeds, and custom manufacturing lines.

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com