System description

Polytec develops customized traceability systems tailored to each customer’s production process, ensuring complete tracking of every product from the casting stage through to the final evacuation area. The PolyTRACK system records and manages all key production data, including product quality, dimensions, weight, identification, and tagging, providing full traceability throughout the manufacturing process.

When integrated with an Automation Level 2 (L2) system, the solution also enables advanced production management features such as automatic recipe handling, production tracking, energy consumption monitoring, maintenance indicators based on equipment wear, process limit supervision, and automatic product quality classification (OK, Check, Reject, Mixed).

System highlights

thumb_up

Benefits

  • Real-time production data collection and centralized process monitoring.
  • Complete product traceability from casting to final shipment.
  • Objective quality certification based on recorded production parameters.
  • Process optimization through continuous data analysis and performance monitoring.
  • Higher operational efficiency with improved quality control and informed decision-making.
list_alt

Options

PolyTAG BLE hot billet tagging robot
PolyREAD tag reader system before reheating furnace

Technical specifications

Data storage in local database

Number of smart cameras on the evacuation area

6

Data exchange with MES ERP

30 days historical recording

Billets recognition system

Billet ID assignation with check in and check out

Included

  • Server-client scalable architecture
  • Vector graphics
  • Stainless steel camera housing
  • Advanced machine vision algorithms
  • Independent from sensors and plant status

Optional

  • Billet length measurement system
  • Billets tracking on cooling bed with 6 cameras

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com