PolyMOVE gas cylinder

Robotic cell for NG gas cylinder sorting

System description

Polytec designed, supplied, installed, and commissioned a fully automated robotic cell for the sorting of mixed natural gas cylinders stored in bulk baskets at the plant receiving area. The system combines industrial robotics, 3D machine vision, and barcode identification to automatically recognize, pick, identify, and sort cylinders into dedicated mono-type baskets while ensuring the correct valve orientation for downstream operations.
Developed to optimize material flow and reduce manual handling, the solution increases productivity, improves traceability, and provides a scalable platform for future quality inspection functions.
A key success factor of the project is the 3D machine vision system, specifically selected to accurately detect, distinguish, and calculate the position of randomly stored cylinders inside bulk baskets.

 

Robotic cell for NG gas cylinder sorting

System highlights

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Main components

  • Industrial articulated robotRobot controller
  • 3D machine vision system for cylinder detection and localization
  • In-house developed vision processing algorithms
  • Automatic cylinder picking system
  • Barcode reader for cylinder identification and traceability
  • Mono-type sorting baskets
  • Valve orientation control system
  • PLC automation and HMI
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Benefits

  • Reduction in manipulation cycle time
  • Reduced unnecessary cylinder handling
  • Lower traffic between quality control stations, buffers, and downstream processes
  • Increased process automation with minimal operator intervention
  • Enhanced traceability through automatic barcode identification
  • Accurate and repeatable robotic handling
  • Improved operator safety by reducing manual cylinder manipulation
  • Easy integration into existing production and logistics systems

Client

na

Location

Spain

Market

Chemical & pharma, Oil & gas

Book a meeting and get a quotation

Contact us and share your preliminary request.
From feasibility study through design and implementation, we’ll support you in developing the best solution.

sales@bmgroup.com